Boral INNOVO™ asphalt is a next-generation solution that integrates recycled glass, plastic, tyres, steel slag, printer toner, and reclaimed asphalt pavement (RAP) into asphalt mixes for roads and pavements. Designed to advance circular economy principles, INNOVO™ helps reduce waste, conserve resources, and lower carbon emissions while meeting performance standards for Australian infrastructure projects.
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Features and Benefits
Multi-Material Recycling
Includes glass, plastic, tyres, toner, steel slag, and RAP for maximum sustainability impact.
Lower Carbon Impact
Reduces landfill waste and supports emissions reduction targets.
Proven Performance
Delivers durability and compliance for roads, car parks, and shared paths.
Applications
- Urban and regional roads
- Council and state infrastructure projects
- Car parks and shared paths
- Projects prioritising sustainability and recycled materials
Why Choose INNOVO™ Asphalt
- Incorporates multiple recycled materials for maximum sustainability impact
- Customisable mix designs based on local recycled material availability
- Meets performance specifications for Australian conditions
- Backed by Boral’s technical expertise and national supply network
- Supports Green Star and IS rating targets for infrastructure projects
What Goes Into INNOVO™?
Recycled crushed glass can replace a small percentage of the natural sand used to produce asphalt without compromising on asphalt's physical properties.
End-of-life vehicle tyres are processed into 'crumb rubber' that can be used to partially replace bitumen in asphalt.
Hard and soft plastics can be a sustainable substitute for a small percentage of fine aggregates or in addition to the binder used in asphalt production.
Reclaimed roads and highways can be used to replace some of the bitumen and raw aggregates used in the production of asphalt.
This by-product of iron ore processing can be used as a partial replacement for the natural aggregate used in asphalt.
Toner from printer cartridges can be added during production to enhance the physical performance characteristics of asphalt.
Technical Specifications
- Mix designs include recycled glass, plastic, tyres, toner, steel slag, and RAP
- Compatible with warm mix asphalt technology for further emissions reduction
- Meets relevant state and council specifications for asphalt performance
Talk to Boral's technical specialists today.
Sustainability
INNOVO™ asphalt helps reduce landfill waste and carbon emissions while supporting circular economy principles. By incorporating recycled materials, INNOVO™ contributes to sustainability targets for councils, contractors, and major infrastructure projects.
Learn more about Boral’s sustainability initiatives.
INNOVO™ vs Conventional Asphalt
| Feature | INNOVO™ Asphalt | Conventional Asphalt |
| Recycled Materials | Glass, plastic, tyres, toner, steel slag, RAP | None |
| Environmental Impact | Lower carbon footprint, supports circular economy | Higher resource consumption |
| Performance | Meets specifications for suitable applications | Meets specifications for all applications |
| Sustainability Credits | Supports Green Star and IS rating targets | Limited sustainability contribution |
Projects
Boral resurfaced Carlisle Road in Westbourne Park for the City of Mitcham in April 2020 with a mix containing about 150 tonnes of recycled asphalt pavement and the equivalent of about 450,000 600ml plastic bottles, which laid end-to-end these bottles would stretch 60 kilometres. The project’s sustainability credentials were enhanced with the inclusion of recycled aggregate in the concrete used to build new kerbing.
Recycled plastic, local recycled crushed glass and recycled asphalt pavement (RAP) were included in the paving of the entrance of the City of Greater Bendigo's landfill in Eaglehawk in March 2020. The sustainable products included the equivalent of 586,000 600ml plastic bottles and 303,000 330ml glass bottles. The project was Boral’s first asphalt contract containing glass, plastic and RAP in Victoria.
Boral created a sustainable asphalt mix containing recycled crushed glass for the City of Townsville to build its footpath at Bonnett Road, Mount Low, in March 2020. Our mix contained 10.5 tonnes of recycled crushed glass – the equivalent of 50,000 330ml glass bottles – through our partnership with a local glass supplier. The project was the first time Boral had supplied sustainable materials in asphalt in Queensland.
Recycled plastic, recycled crushed glass, recycled asphalt pavement (RAP) and crumb rubber (tyres) were incorporated into the mix for resurfacing suburban streets in Perth. Boral paved Arlington Way, Willetton (pictured below), for the City of Canning with the equivalent of 58,000 600ml plastic water bottles, 316 tyres and 37,500 330ml glass bottles. The project was the first time Boral had integrated four products in a single mix in Australia. Boral again used the same combination to pave Mofflin Avenue in Claremont with a mix containing the equivalent of 48,000 600ml plastic water bottles, 250 car tyres and 31,000 330ml glass bottles. The 250-metre-long project was done for the Town of Claremont in March 2020.
Boral developed an asphalt mix containing recycled plastic for the wearing course layer in Hereford Street, Stockton, during partial removal and replacement and deep patching rehabilitation works for the City of Newcastle in February 2019.
Boral performed production trial mixes at the Boral Canberra asphalt plant containing recycled plastic in October 2018.
Frequently Asked Questions
What recycled materials can INNOVO™ include?
Glass, plastic, tyres, printer toner, steel slag, and reclaimed asphalt pavement (RAP).
Does INNOVO™ perform as well as traditional asphalt?
Yes. INNOVO™ meets performance specifications for durability, skid resistance, and compliance.
Can INNOVO™ be used on all roads?
INNOVO™ is suitable for a wide range of applications, including urban roads, car parks, and shared paths, subject to project specifications.
How does INNOVO™ support sustainability?
By using recycled materials, INNOVO™ reduces waste to landfill and lowers carbon emissions, supporting circular economy goals.
Contact Boral for INNOVO™ asphalt quotes and technical information.
Call 1300 267 255 or submit your project details online.