When you’re dealing with one of the largest high-voltage assets in our network, precision and planning are everything. Recently, our Geelong Cement team successfully removed, serviced and reinstalled a 25-tonne mill motor — the driving force behind Cement Mill 1, which produces all of Boral’s general-purpose cement for Victoria.
A Motor That Powers Thousands
This mill motor generates 5,600 kW of power, equivalent to the energy needed to run 4,000 Australian homes. Keeping it in peak condition is critical for safety, reliability and continuous production.
The planned maintenance was part of our commitment to managing assets so they remain safe, compliant, reliable and optimised.
Precision Planning and Teamwork
Given the size and significance of the asset, the lift and replacement required detailed planning, specialised rigging and seamless collaboration. Thanks to strong teamwork across Maintenance, Operations and Asset Planning, the job was completed safely, ahead of schedule and within budget.
This achievement is a great example of what we can accomplish when we stay focused, work together and aim high. A big thank you to everyone in our Geelong team who played a part.
Innovation for Safety and Reliability
Alongside the motor maintenance, our Geelong team introduced a home-grown safety and asset management innovation. David Baker and Andrew McNamara developed a carbon dust extraction system for the mill motor, capturing dust at the source to:
- Improve air quality
- Reduce inhalation risks
- Protect the motor’s sensitive components
This innovation demonstrates how we combine safety and reliability to protect both people and high-value equipment.
